Cold Pressure Welding Tinned or Bare Copper Braid Flexible Wire Connector/Braided Wire

• Customization: Available
• Gender: Female
• Application: Power, Automobile, Audio & Video, Power Transmission, Electric. etc., Tansformer
• Model NO.: Cold Pressure Welding tinned or bare Copper Braid
• Conductor Type: Braid
• Item: Flexible Copper Connector
• Type: Copper Braids Connector
• Raw Material: C1100 Copper Braided Wire
• Purity: 99.9%
• Finish: Bare, Tin Plating, Nicker Plating, Silver Plating
• Resistivity: ≤0.01785μΩ.M
• Standard Single Copper Dia.: 0.10mm
• Transport Package: Pallet
• Specification: piece
• Trademark: XINCHENG
• Origin: China
• Production Capacity: 50000piece/Day

Product Description

Overview
Quick Details
Place of Origin: China (Mainland)                                               Brand Name: XINCHENG
Product name: copper braids connector                                  Conductor Type: Braid  
Product Keywords: Grounding cable wire, soft connection, copper braided line
Item: Flexible Copper Connector                                                Type: copper braids connector
Application: Electric Power Transmission, electric. etc.             Usage: For Flexible Copper Connector
Application: automotive battery or power distribution equipment
Conductor Material: Copper                                                       Conductor Type: Stranded
Insulation Material: NON/ or PVC /heat shrink sleeve or customized
Finish: Bare Copper/Tinned                                                        Purity: 99.9%
Material: pure T2 copper                                                            Color: Copper/Sliver
Cross section: 0.05-6000MM²                                                     Hole type: Customized
Single wire diameter: 0.03-0.18mm                                            Current:125A-2000A or customize
Finish: Bare, tin plating, nicker plating, silver plating                 Feature: Smooth finish, Durability, Flexible
Resistivity: ≤0.01785μΩ.m                                                         Electrical conductivity: ≥4-6A/mm2
Length: customize                                                                      Width: 10mm-300mm or customize
Rated Voltage: 300/500V 450/750V --3000/6000/10000/20000V or customize
Working Temperature :-60~200 °C                                              OEM: Accepted
Insulation: PVC Insulation Control Cable, PTE or PE heat shrink tube
Certificate: ISO9001, IEC60227
 
 
 
Product Description
Flexible connection equipment copper expansion joint, copper flexible connection and bus bar are the connection devices between transformer and rectifier cabinet, which are mainly used in electrolytic aluminum plant, non-ferrous metal, graphite, carbon, chemical metallurgy and other industries.
It is used for the connection between large transformer and rectifier cabinet, rectifier cabinet and disconnector switch, and the connection between busbar to play a protective role.
Copper braided wire is made of copper round wire (0.10,0.12,0.15,0.20) and tinned soft round copper wire (0.12,0.15) through single-layer or multi-layer braiding with multiple strands (13,16,24,36,40,48,64,96 ingots)
The DC resistance (20 ºC) of copper braided wire shall not be greater than 0.022 Ω. mm2 /m,
The DC resistance (20 ºC) of tinned copper braided wire shall not be greater than 0.0234 Ω. mm2 /m,
Copper braided wire is used for soft connecting wires of electrical devices, switch electrical, electric furnaces and batteries.
Copper braid : 0.03mm to 0.18mm thick. The contact surface can be tinned or silvered according to the user's requirements. Good quality, high conductivity, high current, small resistance, durable and so on. The current is based on the customer's requirement of 1 square knitting belt, the effective loads current 4A calculation. Copper conductors with different sectional areas have different parameters. The large area can be multi-layer or set, the price depends on the current copper price and current size.
 
Our Braid Assemblies are an economical and efficient means of protecting electrical equipment from the potentially harmful effects of:
1. Shock and vibration 
2. Terminal or connection area expansion due to temperature changes 
3. Movement of components 
4. Misalignment that may occur during the service life of electrical equipment and machinery 
5. Seasonal movement of outdoor equipment 
From shunts and power shunts to grounding jumpers, busbar connections, flexible leads , bonding straps , cable jumpers and flexible gate jumper-braid assemblies are referred to .
 
Application:
Copper braided tape is also widely used in transformer installation, soft connection of high and low voltage switchgear, vacuum electrical appliances, closed bus duct, generator and bus, rectifier equipment, rectifier cabinet and disconnector, automobile, electric locomotive, industrial electric furnace, mining explosion-proof electrical appliances, generator set, carbon brush wire and connection between buses. It can improve the conductivity, adjust the equipment installation error, and play the role of (shock absorption) work compensation, convenient test and equipment maintenance.
Copper braids connector are widely used in high current equipment like power generator, transformer, switchgear, because copper bus bar have advantages as below:
1. Support to dissipate heat
2. Make the connection of the high currency equipment more safe, more reliable, more convenient
3. The copper bus bars adsorb the noise when the high currency equipment works
4. Easy installation, high conductivity, strong fatigue resistance, long using life.
5.Switchgear&control equipment
6.Transporation
7.Electrical equipment 
8.Power generation/ distribution
9.Automotive
10.Chemical and oil industry
 
Categories: 
Flexible copper braided wire divide into Tinned copper braid wire and Bare copper braid wire. 
 Technology: Adopt pressure welding, brazing,butt-welding and other mature technologies manufacturing. 
 Advantages: The products have good flexibility, heat dissipation,resistance to bending, strong conductivity, convenient to install, in addition, the flattening terminal and bright overall ensure the beautiful outlook of the products.
 
1. Copper braided conductive tape
Copper braided conductive tape is used for soft connection in non-horizontal live movement. It is widely used in high and low voltage electrical appliances, vacuum electrical appliances, explosion-proof switchgear, etc. 

2. Automotive LED lamp diffuser
The unique mesh of tinned copper braided belt has the function of ventilation and heat dissipation, which can quickly export the heat of LED lamp chip during operation and convert it to the air, so as to ensure that the chip works at room temperature and prolong the service life of LED.

3. Shielding net bushing
The tinned copper braided tape has the function of shielding signals. Wrapping it outside the wires and cables can avoid interference caused by external signals entering the inner conductors of wires and cables, and can also reduce the loss caused by signal transmission in the inner layers of wires and cables.


 
 Technical specification:

Cross-section		Structure	Outer dimension		Calculating weight (kg / km)
Standard cross-section (mm^2)	Calculating cross-section (mm^2)	Layers x strands number x wires number / single wire diameter (mm)	Width (mm)	Thickness for reference (mm)
			Width ≤	Thickness ≤
2	2.12	24x5x1/0.15	5	0.8	21
2.5	2.54	24x6x1/0.15	6	0.8	25.4
4	4.24	24x10x1/0.15	7	1.2	42.2
	4.14	32x8x1/0.15	7.5	1.0	41.2
6	6.24	32x11x1/0.15	10	1.2	64.5
	6.36	36x10x1/0.15	11	1.2	63.8
8	8.45	48x10x1/0.15	13	1.2	85
10	10.7	36x16x1/0.15	14	1.5	108
	10.6	40x15x1/0.15	15	1.5	106
	10.18	48x12x1/0.15	16	1.5	102
12	12.72	48x15x1/0.15	118	1.8	128
16	16.96	48x20x1/0.15	22	1.8	170
20	21.2	48x25x1/0.15	25	1.8	212.5
25	25.45	48x30x1/0.15	28	1.8	254
	25.45	48x15x2/0.15	20	3.5	254
35	33.93	64x30x1/0.15	40	2	340
	33.93	48x20x2/0.15	26	3.5	340
50	50.87	64x45x1/0.15	50	2	510
	50.87	48x30x2/0.15	30	3.5	510
	50.89	48x20x3/0.15	28	4.8	510
75	76.34	80x54x1/0.15	60	2.0	765

 
 
Product features:
   Our highly flexible braided copper tapes consist of annealed uncoated or tinned copper wires. The ends of the 
cable have seamless contact areas which have been pressed on under extreme pressure (not soldered). By using this production method material of same analysis and same conductivity (E-Cu tubing and stranded wire)is being connected without using foreign materials like tin or welding additions. This creates a flexible component with very low resistance. Upon request, the current cables can also be insulated with PVC/silicone or another insulating material. For use in galvanizing equipment, we also provide liquid resistant versions. We produce customer specific versions to plan or drawing on short notice and inexpensively. The values shown on the next page refer to individual cables and are independent standard values. They are manufactured as flatrolled tubes. The construction of the braids are so selected that a maximum of flexibility and a optimal finishing is guaranteed.

 
Advantages:
1.Easy processing and forming
2.High load flow
3.Easy installation
4. Excellent electrical conductivity.
5. High bonding strength.
6. Available for bending, drilling, stamping etc.
7. Pure T2 copper
8. Form E, C/O is available.
9. Good flexibility ------copper braid provides multi axis connection and transition. Tackling opposing alignments trough 180 degrees can be easily overcome with this type of design.  
10. Long term life cycle.
11. Cost: extraordinary cost/performance ratip.
12. Absorbing movements and vibrations.
 
 
Other Products you may want : copper braid wire, copper flexible link, copper flexible connector, laminated copper, ground copper rod, copper wire lug, etc.
 
Copper Flexibles Link: Flexible Link Copper delivers maximum conductivity and minimum voltage drop without any loss of flexibility in a braid. Designed as the flexible link, these find used in spot welding machines as well as provide clients with necessary Insulation on flexible as per their specific requirements. These are also stringently tested on defined parameters before being supplied to the customers. Further, we can also offer customized solutions as demanded by the customers.
Laminated Copper Flexibles
Laminated Copper Flexibles: Laminated and Flexible Copper are developed from high conductivity based electrolytic grade copper sheets/foils. These are made using a press welding procedure where individual copper strips are fused through applying direct current as well as pressure without the need of foreign material.
 The process assures minimum resistance and helps in increasing product's service life as well as bringing a reduction in downtime. Further, these also come with superior mechanical & electrical properties at high temperatures.




Our Services
 1. We are professional manufacturers, OEM / ODM is welcome.
2.We are factory has passed ISO9001 and ISO14001 system certification, and has established  IATF16949 quality management system.
3. We are factory with competitive price and free sample.
4. Enough stock to meet fast delivery.
5. 2  year's quality guarantee.
6. Sale's service team will solve problems after customer receive goods.
7. Inspect every product before delivery.


 
Production standards:
The flexible copper braided connectors are made of flexible copper braids with solderless pressed ferrules at each side as contact areas. The flexible copper braids consist o Cu-ETP wires which are braided according to standard JB/T6313.2-2001.
When you place an order, please specify (Customize request):
1.Cross sectional area, ferrule width
2.Ovweall Length(L)(including ferrules)
3.Ferrule Type & Hole Type, needed hole pattern(note: drilling required to accommodate hardware)
4.Hole Diameter(D), the mounting hole size and number of needed holes
5.Single wire Diameter(default 0.15mm)
6.Amperage or wire size equivalent  
7. Surface treatment of the wires: uncoated or tinned. 
8. Surface treatment of the contact areas: uncoated, silver-coated or tin-coated. 
9. Insulating of flexible part with shrinkable insulating tube could be made.
 
FAQ
1. Q: Are you factory or trading company? 
A: We are factory.
2. Q: Where is your factory located?
A: We are located in the TIANJIN city, near the BEIJING city , China.
3. Q: Can I get sample before making order?
A: We can send you free samples if you tell us the model and size you need, or you send us your drawing.
4. Q: Do you accept small order or trial order?
A: Small order and trial order are acceptable.
5. Q: How long can I get a sample?
A: we have samples in stock, we can send it in one day.
6. Q: How do you inspect goods?
A: We have inspection department. All goods will be inspected before packing.
7. Q: What's your payment term? 
A: For small order, we suggest 100% before production to save time and bank charge. For bulk order, 30%TT deposit 70%TT before delivery.
 
Packaging & Delivery
Packaging Details
Plastic bag and carton box and pallet or According to customers' requirement
Delivery Time:
About:7- 15 days.
 
 
Please Contact Us
 Miss: lydia
Mob: [phone]      Fax: [phone]